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How can I fix misfire and loud tappet noise on R reg Ford Fiesta 1.3 Encore?

There is a loud tappet noise from the engine - on investigation it appears that No2 cylinder Inlet tappet has no further adjustment left on it - and the push rod sits lower than the others (and they are all the same length) - consequently when the engine is running the valve is not depressed by the rocker. I have adjusted this tappet on a number of occassions, it did run Ok for a day or two but the noise and misfire returned - I have now run out of further tappet adjustment (ie the tappet is screwed fully down) - Where do I go from here please?
Michael, August 2005
sounds like you could have a real problem, if the push rods are all the same lenth? The problem is either wear in the camshaft followers which is a complete strip down of the engine to repair or that you have wear in the rocker assembly which can be replaced quite easily from a car breakers,or that the push rod has slipped off the cam follower which can be reset in the same procedure as the rocker assembly

Chris rigby, March 2006
link Click here to see other fixes for Ford Fiesta.